Production
Our company, which started production on brake centering pistons in 1978, began serving in the mold making (metal and plastic), white goods, defense, and aerospace sectors in 1984. Our company, which has been operating for 45 years based on mutual trust and success, serves in the industry as a brand that combines Raşit Yılmaz’s experience, knowledge, and tradition with innovations under the Amati Group.
History
Our company, which began mass production of punches in 1994, produces punch varieties used in gas pipelines and cutting molds for drilling, forming, and drawing operations. In a market where competition is a large slice of the pie, our company finds its direction according to market expectations without deviating from its path and renews itself according to demand. We are proud to collaborate with Vanadis, Böhler, and Rovalma brands, which are leading not only in Turkey but also worldwide.
Since 2010, our company has been active in the global market by transferring production from domestic to abroad. With the contributions of our colleagues and business partners, we continue to grow and contribute to Turkish and world industry without pause.
In 2020, we increased our punch production capacity to 20,000 units, with varieties such as pipe punching punch, spring washer ejector punch, S.B. step drill punch, S.B. drill punch, H.B. step punch, H.B. drill punch, pantograph pin, and flat punch.
Continuing its services as Amati Endüstriyel SAN.TİC.LTD.ŞTİ under the Amati Group since 2024, our company has combined the 45-year-old tradition, knowledge, and experience of Raşit Yılmaz with technological innovations. Our company, which constantly educates and renews itself according to current conditions, sees the companies it works with as business partners and creates added value by producing special products for them. Our company’s reliability and quality have been proven by a wide list of references, including important brands such as VESTEL, MKE (Machinery and Chemical Industry), BIÇAKÇILAR Medical Devices, ALVIMEDICA, VORNE, EJOTTEZMAK, IVECO, TOFAŞ, DALGIÇ KALIP, EKV PRES, BİRLİK BAĞLANTI, AKERMAK and OTOYOL.
Our Machines
As of 2024, our lineup includes:
- Doosan CNC Sliding Headstock Lathe PUMA ST20G,
- Excetek EDM NP400L Wire-Cutting Machine,
- Jagura Profile Grinding,
- Excellence ZNC 250 Die-Sinking EDM Machine,
- Spinner TC 400 C-Axis CNC Lathe,
- CNC Grinding HAAS CU,
- Traub CNC Lathe TND 200,
- Samsung CNC Lathe SMEC NS 2000,
- RUS 400×800 Surface Grinding,
- BLOM 250×500 Surface Grinding,
- ALB 200×400 Surface Grinding,
- ABA 200×500 Surface Grinding,
- Macar Grinding 125,
- Clarkson Tool Grinding,
- Quick Hole Drilling YOUGAR YGS-43Z,
- Mitutoyo Projector 305 and
- Keyence LS-7000 machines, enabling us to produce quickly and efficiently.
Doosan CNC Sliding Head Lathe PUMA ST20G
The Doosan PUMA ST20G CNC sliding head lathe is a machine that works flawlessly in processing small parts with complex geometric shapes, requiring high precision. This increases operational efficiency and results in an ideal production performance. The continuous and automatic operation capacity of the Doosan PUMA ST20G reduces costs per part, increases production volume, and offers ease of use.
Technical Specifications:
- Maximum processing diameter of up to 20 mm and maximum processing length of up to 210 mm.
- 3.7 kW main spindle motor and 2.2 kW sub-spindle motor.
- 25-tool capacity provides flexibility for processing different parts.
- Equipped with a FANUC control system, allowing easy programming and operation for the operator and programmer.
- Optimized design that reduces cutting time and costs provides high productivity with fast and efficient production.
Excetek EDM NP400L Wire-Cutting Machine
For the cutting or processing of complex parts, the NP400L is a wire-cutting machine providing the highest performance. Structural features of the machine include a workpiece size of 750x550x215 mm and a weight of 500 kg. Axis travel distances are 400×300 mm on X and Y, and 220 mm on Z. Maximum taper angle is ±22°/ 80 mm. The machine dimensions are 2260 x 2525 x 2100 mm; weight is 3050 kg, and tank capacity is 650 L.
Other features include smart corner control, stable discharge module, super finish circuit, DPM module, input mark control, EF (Electrolysis-Free) generator system, smart access control, low wire consumption, high-speed automatic wire feeding, robotic arm, automatic measurement and correction system, rigid UV traverse structure designed with FEA analysis, stainless steel work table with HRC 50° hardness, wide machine base, linear motor drive system, ergonomic user interface (HMI) panel, and power sliding door design.
Jagura Profile Grinding
The Jagura NC Micro Internal Grinding Machine APTOTIC, designed for micro internal grinding processes and precision part production, features a user-friendly design for operators. The Jagura JAG-01AAL model delivers excellent results in terms of precision and efficiency, capable of grinding micro internal diameters from 1 mm to 15 mm.
It also provides high concentricity, minimizing the error between the center axis of the workpiece and the grinding wheel. Standard accessories include 1 Ø3 mm collet, 1 Ø6 mm collet, 1 nut (M14xP0.75), and 1 toolbox.
Excellence ZNC 250 Plunge EDM Machine
Excellence ZNC 250 Plunge EDM Machine, designed for processing molds and parts with complex-shaped holes and cavities, provides high performance. Designed with CAD software and featuring a high-precision DC servomotor, the machine offers durable and high-quality processing with an LCD or numeric tube operation interface that is user-friendly.
The smart data system’s security alerts minimize user errors and protect the machine. Precision bearings and ball screws on the X and Y axes ensure accuracy in performance. The oil pump imported from Italy provides high flow and low error rate. It performs excellently with conductive materials such as copper and steel.
Technical specifications: axis movements are 250 mm on X, and 200 mm on Y and Z. Table dimensions are 450×280 mm, with a load capacity of 200 kg. The machine’s weight is 1050 kg, and its dimensions are 1320 x 1100 x 2050 mm.
Spinner TC 400 C-Axis CNC Lathe
The Spinner TC 400 with a C-axis can perform complex milling and turning tasks in a single setup, enabling both rapid and heavy-duty machining operations with a robust spindle. The reinforced control panel simplifies programming and operation. The machine components have customizable parameters to meet needs. Its solid design reduces vibrations, and its compact design makes it ideal for facilities of any size. Quick tool changes enable fast transitions between operations, minimizing downtime. The wide customer and service support network provided by Spinner ensures long-term performance for the machine.
The Spinner TC 400 C-axis CNC Lathe demonstrates high performance in various applications such as the automotive industry, aerospace sector, medical device manufacturing, and general engineering fields.
CNC Grinding HAAS Multigrind® CU
The HAAS Multigrind®️ CU is a compact and powerful CNC grinding machine offering excellent performance and flexibility in grinding operations. This high-precision machine is an ideal choice for producing precision machining tools, drill bits, milling cutters, and various additional parts.
Powerful and Flexible Spindles
- Spindles with HSK 50 E Interface
- Power: 21/27.5 kW (100% / 40% ED)
- Standard Speed: 35,000 rpm
Machine Table
- Clamping Surface: 800×290 mm
- Number of T-Slots: 5 (50 mm distance, 12H7 mm width)
Travel Ranges
- X-Axis: 630 mm
- Y-Axis: 465 mm
- Z-Axis: 630 mm
- C-Axis Rotation Range: 300°
Measurement System and Feed
- Linear Axis Resolution: 0.0001 mm
- Linear Axis Rapid Feed: 30 m/min
- Rotary Axis Resolution: 0.001°
- C-Axis Speed: 0-50 rpm
Rotary Axis (A-Axis)
- Standard Center Height: 175 mm
- Speed as a Spindle: 1,000 rpm (Optional: 2,500 rpm)
- Standard Taper: ISO 50 / Center 70H5
Tool Changer
- P1: 9x Ø 200 mm
- P2: 7x Ø 200 mm + 2 + Cooling Nozzle
- P3: 36 x HSK25E
Automation and Robotic Unit
- Spindle Management: Integrated
- Storage Area: Separate from the working area without extra cabinet
- Robot Unit: Fanuc M10iA
Electrical and Control
- Voltage: 400V/50Hz, 63 A fuse
- Control System: Siemens Sinumerik 840D sl
- Software: Multigrind®️ Horizon
Dimensions and Weight
- Total Weight: Starting from 7,500 kg, depending on equipment
- Space Requirement: 3,200×1,600 mm
- Working Height: 3,100 mm
The HAAS Multigrind®️ CU is a compact and flexible solution designed to deliver superior precision and efficiency in grinding operations. With high power and speed options, extensive travel ranges, and advanced automation features, this machine is configured to meet the most demanding industrial requirements.
Our Products
Our pantograph pins, blanking punches, stepped punches, spring washer ejector punches, ejector pins, injection tube ejectors, cylindrical, tapered, internally threaded tapered, pull-type tapered, and dowel pins, as well as bottle neck punches, are produced in large quantities and according to specific quality standards, especially for precise manufacturing processes.
The custom-manufactured parts are preferred for applications that require high precision, durability, and specific technical specifications in their respective industries. These parts are used in:
– The automotive industry for mold manufacturing, injection molding, metal processing, and assembly lines.
– The electronics industry for the production and assembly of electronic devices.
– The machinery industry for the production of standard and special parts in pressing, drilling, and assembly processes.
– The medical devices industry for the production and assembly of high-precision parts.
– The aerospace industry for the production, assembly, and maintenance of aircraft and spacecraft components.
– The defense industry for the production of weapon systems, armored vehicles, and other defense equipment.
– The home appliances and white goods industry for the production and assembly of parts requiring durability and performance.
Our products in the production facility are generally used in metal processing, especially in pressing and injection molding industries, as follows:
- Blanking punches: Used in sheet metal processing, pressing, and mold manufacturing.
- Stepped punches: Used to create holes of different depths in drilling operations.
- Spring washer ejector punches: Used for spring washer ejection operations on assembly lines.
- Ejector pins: Used in mold manufacturing to eject parts from molds during the injection molding process.
- Injection tube ejectors: Used in plastic and metal injection molds.
- Cylindrical pins: Taper pins, Taper pins with internal threads, Taper pins with threaded ends,
- Dowel pins: Used in assembly and fastening operations.
- Bottle neck punches: Used in specially shaped punching operations.
- Pantograph pins: Generally used in pantograph machines and mold manufacturing.